Bay Shore, NY
Director of Manufacturing Engineering
We are hiring a Manufacturing Engineering Director in Bay Shore, NY!
We are seeking a Director of Manufacturing Engineering to lead the manufacturing engineering, CNC programming, digital manufacturing, and new product introduction (NPI) processes.
This role involves guiding flight-critical components from customer drawings and models through first-article acceptance and stable production. The ideal candidate will improve production readiness, shorten NPI lead times, enhance programming and verification standards, and develop a high-performing technical team.
This position offers the opportunity to have an immediate impact on manufacturing performance while creating a long-term digital manufacturing strategy that can support multiple facilities.
Key Responsibilities
Manufacturing Engineering & CNC Programming
- Lead manufacturing engineers, methods engineers, CNC programmers, and supporting technical resources.
- Translate customer drawings, CATIA models, specifications, and technical requirements into controlled, production-ready manufacturing processes.
- Guide complex milling, turning, mill-turn, and multi-axis machining strategies for aerospace materials and precision components.
- Establish and maintain CATIA CAM standards, reusable programming methods, tooling libraries, post-processor practices, setup documentation, and program release controls.
- Strengthen CNC verification using VERICUT or equivalent software.
- Improve cycle times, setups, machine utilization, and process capability while maintaining quality and customer requirements.
New Product Introduction & Production Readiness
- Lead engineering activities from design transfer through first-article approval and production launch.
- Establish clear NPI milestones, readiness reviews, project ownership, and escalation procedures.
- Prioritize projects based on customer commitments, material availability, machine capacity, and technical risk.
- Coordinate programming, tooling, fixture development, inspection planning, and operator preparation during material lead times.
- Reduce scrap, rework, and proof-out risk through simulation, technical reviews, and documented corrective actions.
- Evaluate additive manufacturing applications for fixtures, prototypes, and surrogate parts.
Digital Manufacturing & Continuous Improvement
- Develop and execute a multiyear digital manufacturing roadmap.
- Capture machining expertise in controlled standards, libraries, and reusable methods.
- Evaluate automation and AI-assisted tools for programming and manufacturing estimating.
Team & Customer Leadership
- Set clear priorities, performance expectations, and development plans for the engineering team.
- Build a culture of accountability, problem-solving, technical discipline, and continuous improvement.
- Serve as a customer-facing technical leader.
Required Qualifications
- Bachelor’s degree in Mechanical, Manufacturing, Aerospace, Industrial Engineering, or a related technical discipline.
- At least 10 years of experience in aerospace, defense, precision machining, or advanced manufacturing.
- Strong expertise in CATIA manufacturing and CAM workflows.
- Experience with VERICUT or equivalent NC verification tools.
- Demonstrated experience leading NPI activities.
- Advanced understanding of CNC machining.
- Knowledge of GD&T and AS9100 manufacturing environments.
Preferred Qualifications
- Experience manufacturing flight-critical hardware.
- Experience implementing CATIA templates or automated workflows.
- Advanced VERICUT configuration experience.