Materials Process Engineer

Location: Bloomfield, CT

Duties/Responsibilities:

Process Optimization:

• Understand and evaluate equipment capabilities to meet engineering objectives.
• Learn and apply mechanical and control systems knowledge related to thermal and mechanical processing equipment, including furnaces, rolling mills, and wire drawing machines.
• Optimize existing processes by assessing workflows and identifying improvement opportunities.

Collaboration & Support:

• Work closely with maintenance personnel and external contractors to enhance quality and production.
• Procure quotes for new equipment as necessary.
• Translate materials processing requirements into quality documentation, bills of materials, and routings in an ERP system.
• Prepare and present product and process reports by collecting, analyzing, and summarizing information and trends.
• Provide support for root cause analysis and customer complaints using methodologies such as 8D.

Continuous Improvement:

• Lead projects focused on continuous improvement for assigned KPIs, including On-Time Delivery (OTD), scrap reduction, and efficiency.

Required Skills/Abilities:

• Strong knowledge of materials science, with a focus on metallurgy; experience with precious metals is a plus.
• At least 5 years of experience as a process engineer in a materials manufacturing environment.
• Proficient in analytical and problem-solving skills, with a strong ability to troubleshoot complex technical issues.
• Experience with statistical analysis and Design of Experiments (DOE) techniques.
• Excellent communication skills, with the ability to convey technical concepts to non-technical audiences.
• Familiarity with process improvement methodologies such as Lean or Six Sigma.
• Ability to read and interpret technical drawings, specifications, and test results.

Education and Experience:

• Bachelor's degree in Materials Science and Engineering, Metallurgical Engineering, Mechanical Engineering with a concentration in Materials Science, or equivalent industrial experience.
• Professional certification in Six Sigma (Green Belt or higher) and/or Lean Manufacturing preferred.
• Proficiency in Microsoft Office, ERP systems (Made2Manage preferred), and statistical analysis software.